ControlTac
Vinyl with Premask, CT
Scope.
This specification covers die-cut numbers and letters made from a repositionable vinyl
that has a self-aligning premask spacing laminate. Typical applications for die cut
numbers are for the identification of rooms, trucks or shelving. They are often used to
make on-site signs.
- Die-Cutting and Type font. The numbers and letters
shall be die cut to the outside shape of each number or letter and the font shall be a
sans-serif type. The numbers and letters shall be 1" [2", 3", 4",
5", 6", 8", 12", " high].
- Material. The material shall be a ControlTac cast
vinyl Scothcal film manufactured by 3M. The film shall have a thickness of 0.0025"
and an adhesive thickness of 0.0015". The 60# liner shall have a thickness of
0.005". The material shall be tamper-resistant. The label, once cured onto the
application surface for 24 hours, shall not be cleanly removed without damage to the
label. Background color of the film shall be white, yellow, silver or orange.
- Physical Characteristics. The material shall have
the following characteristics:
| Property |
Results |
| Tensile Strength |
5 pounds/inch (70ºF) |
| Elongation |
50% (70ºF) |
| Reverse Impact Resistance |
no effect at 40-70ºF |
| Operating Temperature |
-40ºF to 225ºF |
- Adhesive Performance. The adhesive shall be a
solvent-based acrylic adhesive having the following values (using PSTC #1 at 70ºF and a
24 hour dwell):
| Bonding Service |
Ounces/Inch of Width |
| Alodine Aluminum |
128 |
| Glass |
128 |
| Chrome |
80 |
| Acrylic enamel |
64 |
| ABS |
64 |
| Urethane paints |
64 |
| FRP |
64 |
| Polyester |
64 |
| Acrylic |
64 |
| Lexan (not corona Treated) |
64 |
- Chemical Resistance. The material shall have the
following resistance to exposure:
| Chemical |
Rating |
| Mild Acids |
Excellent |
| Mild Alkalines & Salt |
excellent |
| Water |
excellent |
| Solvents (non-continuous
exposure) |
excellent |
- Processing. The decal shall be screen printed in
accordance with 3M Instruction Bulletin #DS-XIB-1A "Screen Printing with 3M's 3900
Ink" or #3.4 "Scotchcal Series 9700 UV Inks" and cut in accordance with 3M
Instruction Bulletin #DS-X1B-5 "Scoring and Cutting of 3M Scotchcal Sheeting".
- Weathering. The vinyl or reflective numbers or
letters shall be weathered using ASTM D4329 and UVA 340 Lamps. After 5,000 hours of light
exposure in a QUV weathering deck the sign shall remain adhered and readable. Sample of a
printed and weathered label shall remain on file at the label manufacturer and is
available for review by the customer. The phosphorescent material is not recommended for
outdoor use.
- Packaging. Five [ten, twenty-five, ] of the
same number or letters shall be packaged in a polyethylene bag or vacuum formed package.
Each bag or package shall be identified with the item description, inspector, date,
quantity and part number. Bags or packages shall then be packaged in a corrugated carton.
Each carton shall contain only one label design. The outside of each box shall be labeled
with the part number and/or utility code number, description and quantity.
- Installation. The markers shall be applied to a
clean, dry surface. Use a 3M Scotchbrite pad (or equivalent) to remove any surface
oxidation, dirt or chalking from application surface and to rough up the surface. The
surface shall then be cleaned with Surface Prep 77 or equal. Markers shall be applied at
temperatures above 40ºF.
- Premasking. To speed installation and ensure that
the digits align properly, the digits use a premask. This premask helps to line the
letters up properly and that they use the proper amount of inter-character spacing. The
premask tape is then used to apply to the top of the digits. Using the premask the digits
are "squeegeed" onto the proper surface. The premask is removed after the label
is adhered to the application surface.
- Warranty. Workmanship and quality shall be such
that all lettering is sharp, legible, straight and aligned properly. Smudges,
misalignment, mis-wording, mis-spelling, crooked letters, incorrect color, incorrect
materials and any other problems that show poor quality and workmanship will give
sufficient cause to reject any label. The products are to be guaranteed by the vendor to
be free of workmanship or material defect.
ELECTROMARK'S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO
REPLACEMENT OF THE PRODUCT. OUR PRODUCT IS SOLD WITHOUT ANY WARRANTY OF MERCHANTABILITY
AND WITHOUT ANY WARRANTY THAT OUR PRODUCT IS GOOD FOR ANY PARTICULAR PURPOSE. OUR PRODUCTS
ARE SOLD WITH THE UNDERSTANDING THAT THE USER WILL DETERMINE THEIR ADAPTABILITY FOR HIS
INTENDED USES. WE ARE NOT BOUND BY ANY OTHER WARRANTY, EXPRESSED OR IMPLIED. UNDER NO
CIRCUMSTANCES ARE WE LIABLE FOR ANY LOSS, DAMAGE, EXPENSE OR CONSEQUENTIAL DAMAGES OF ANY
KIND ARISING OUT OF THE USE OR INABILITY TO USE OUR PRODUCTS.
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