Polyester
Snap-On and Strap-On Pipe Markers, PJ
Scope.
This specification covers pre-coiled, polyester Snap-On and Strap-On markers used to
identify pipes [to help comply with ISO 9000 and OSHA Process Safety Management 29 CFR
§1910.119 requirements]. They do not require a clean, dry or smooth pipe
application surface. The markers shall be surface printed with UV inks, overcoated with a
solvent and chemical resistance clear coat and the Snap-On markers shall have a pad of
heavy adhesive at the trailing edge of the coil.
- Material. The printing shall be a
0.010" thick polyester film (ICI Melinex 339 or equivalent). The adhesive pad shall
be a 0.0015" thick solvent-based cross-linking acrylic with a 60# paper liner (3M 467
or equivalent).
- Physical Characteristics. The material itself shall
have the following characteristics:
| Property |
Results |
| Elongation at Break (ASTM D882) |
110% |
| Folding Endurance (ASTM D2176) |
50,000 cycles |
| Tear Strength Initiation (ASTM
D1004) |
900 g/mil |
| Tear Strength Propagation (ASTM
D1938) |
12g/mil |
| Tensile Strength (ASTM D882) |
28,000 psi |
| Operating Temperature |
-40 F to 250 F |
- Heat Resistance. The marker shall withstand
temperatures of 1600F or less without losing the coil tension. If the adhesive
pad or the Strap-On (PQ) is used, the marker shall withstand temperatures of at least 1700F
for extended periods or a peak temperature of 2500F The marker is thermally set
into a coil at 1800F.
- Adhesive Performance. The adhesive pad shall be a
0.0015" thick acrylic adhesive having the following values:
- Peel Strength (PSTC #1 at 70ºF and a 24 hour dwell)
on Polyester: 50 ounces/inch of width
- Shear Strength (PSTC #7 at 70ºF) : 5 hours
- Weathering. After 2,000 hours of exposure in a QUV
weathering deck the marker shall remain adhered and readable. Sample of weathered and
printed marker shall remain on file at the pipe marker manufacturer and is available for
review by the customer.
- Printing & Processing. The marker shall
be screen printed with UV cured inks. No adhesive shall be between the printing and the
film.
- Color Coding. Markers shall meet the color coding
and size requirements of ANSI A13.1
- Installation.
The Snap-On markers ("PJ") shall
be snapped around the pipe and sealed using the adhesive strip. The Strap-On markers
("PQ") shall be attached to the pipe with the 3M FastLock attaching mechanism.
Additional strapping shall be available for applications requiring more security.
- Chemical Resistance. Markers shall have the
following resistance:
| Chemical Resistance |
Rating |
| Organic Solvents (MEK, Toluene) |
good |
| Acids (phosphoric, HCI, Sulfuric,
Acetic |
good |
| Alkalides (Sodium Hydroxide) |
good |
| Alcohols (methanol) |
good |
| Oil & Grease (SAE 20/40) |
good |
- Size. The labels shall have the following
dimensions:
| Code |
Pipe Diameter |
Letter Height (in) |
Width (inches) |
Height/Long (inches) |
| Z2 |
3/4" to 2-1/4" |
3/4" |
8" |
10" |
| Z3 |
2-1/2" to 3-1/2" |
1-1/4" |
12" |
14" |
| Z6 |
4" to 8" |
1-1/4" |
12" |
27" |
- Strap-On Markers. Larger size pipes use the
strap-on construction ("PQ"). This construction is a flat marker that is
installed with nylon one-lock system or ties. The one lock system shall be 3M FastLock
SJ3440 UV resistant Type 250 or equivalent. System shall be made of nylon and have the
stem mushroom pattern and be self -interlocking. Each marker shall have at least four
slots, two on top and two on the bottom to accommodate the 1/2" wide FastLock
fasteners. An optional pair of slots can be included at the midpoint of each marker.
- Warranty. Workmanship and quality shall be
such that all lettering is sharp, legible, straight, and aligned properly. Smudges,
misalignment, miss-wording, misspelling, crooked letters, incorrect color, incorrect
materials, and any other problems that show poor quality and workmanship will give
sufficient cause to reject any marker. The products are to be guaranteed by the vendor to
be free of workmanship or material defect.
ELECTROMARK'S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO
REPLACEMENT OF THE PRODUCT. OUR PRODUCT IS SOLD WITHOUT ANY WARRANTY OF MERCHANTABILITY
AND WITHOUT ANY WARRANTY THAT OUR PRODUCT IS GOOD FOR ANY PARTICULAR PURPOSE. OUR PRODUCTS
ARE SOLD WITH THE UNDERSTANDING THAT THE USER WILL DETERMINE THEIR ADAPTABILITY FOR HIS
INTENDED USES. WE ARE NOT BOUND BY ANY OTHER WARRANTY, EXPRESSED OR IMPLIED. UNDER NO
CIRCUMSTANCES ARE WE LIABLE FOR ANY LOSS, DAMAGE, EXPENSE OR CONSEQUENTIAL DAMAGES OF ANY
KIND ARISING OUT OF THE USE OR INABILITY TO USE OUR PRODUCTS.
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